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Mobile Crushing Plant Opetation Procedure

Crushing Plant Startup Sequence amp Procedure. Normal Crushing Plant Operation After the crushing plant has been brought up to normal operating conditions the operator should attempt to even out the feed to the jaw crusher to the design tonnage of 60 mtph This is achieved by ensuring that the feed to the crusher maintains an essentially full.

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    The following items make up an EXAMPLE Crushing Plant Startup Sequence amp Procedure that all must be checked in preparation andbefore the equipment in the Crushing Plant is started.

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    All the Crushing Plant equipment is interlocked, except for the sump pump, and therefore, the plant must be started from the fine ore bin back. The dust collector and scrubber bottoms pump are interlocked together, and must be started prior to other equipment. The sump pump should be placed in AUTO. The drives should be started in this order.

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    Normal Crushing Plant OperationAfter the crushing plant has been brought up to normal operating conditions the operator should attempt to even out the feed to the jaw crusher to the design tonnage of 60 mtph. This is achieved by ensuring that the feed to the crusher maintains an essentially full chamber without ore spilling out. Adjust the speed of the apron feeder with to increase or decrease the feed rate to the jaw crusher and ultimately to the crushing circuit.

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    The product from both crushers should be visually checked to ensure that each crusher is producing the desired product. If the jaw crusher product increases in size, the cone crusher may become overloaded. Similarly, if the cone crusher product increases in size, the circulating load around the cone crusher will increase, consequently, increasing the load on the cone crusher and decreasing throughput.

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    The Crushing Plant operator must monitor the cone crusher power draw displayed on the cone crusher ammeter. The ammeter should show no major fluctuations and should read approximately 100 amps. An excessively high power draw on the cone crusher indicates the cone is being overloaded, which may be due to a high feed rate or a blinded screen.

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